Wenzhou Ace Machinery Co., Ltd.  

Product Name: Beer Conical Fermention Tank Fermenter with Cooling Jacket Model NO.: ACE-FJG-2C Process: Ferment Processing Material: Corn, Molasses, etc Composition: Fermentation Tank Voltage: 110V-480V Customized Customized: Customized Condition: New Main Material: Stainless Steel 304/Red Copper Processing: Fermenting Equipment Inner Wall Treating: Mirror Polish Usage: to Make Beer Through Mashing, Ferment Welding: Both Sides TIG Welding Plants Type: Turnkey or Customerized Cooling/Steam Jacket: Dimple Plate Jacket Thickness: Inner:3.0mm, Exteior:2.0mm Mashing Process: Decoction, Infusion and Capacity: 1bbl to 100bbl, Even Larger Trademark: ACE Transport Package: Soft Clothed or Wooden Box Specification: CE, GMP Origin: Wenzhou, Zhejiang, China HS Code: 8438400000 Product Description Beer Conical Fermention Tank Fermenter with Cooling Jacket Brewery Machine (ACE-FJG-2C)When it comes to the home brewing process, each step is a critical building-block in developing your brew's desired flavor, aroma, mouthfeel, and level of clarity. However, no other step has the same impact on your final product as the fermentation process. You want everything to go right, from the initial yeast pitch to the final gravity check, and it all starts with choosing the right fermenter for your fermentation. While patience, precision, and practice (there's no better teacher than an exploding glass carboy or a flat beer) are your best mentors, the right tools will help you achieve your brewing goals and get the job done.Afermenteris a container thatwort(the heated solution of grains, malts, and hops which create beer) is poured or siphoned into after cooling to begin primary (and sometimes secondary) fermentation. Different styles of fermenters will benefit different scenarios. Each brewer has a different end-goal in mind, be it trying a small, experimental home-brew or starting a budding basement brewery, and each brew is a new experience.Know that knowledge is power when it comes to brewing, so we're going to discuss the pros and cons of each fermenter so that you can make an educated decision to benefit yourself, and your beer.FERMENTERS/ UNITANKS3mm Inner Tank Wall Thickness2mm Outer Cooling Shell Thickness2" Thermal Polyurethane Insulation with both cone and shell coolant jacketsPressure/Vacuum Relief ValvePressure Gage, Liquid FilledLarge Dial Thermometer with a 10" probe2" Spinning CIP Ball4" Hop Port440mm x 330mm Shadowless Manway (Large and Clean)Tri Clamp Fittings on all ports including Gycol PortsNPT on temp control thermowellSample Valve20 PSI working pressure, Tested to 45 PSIInternally Polished to 2n Sanitary FinishAll Fermenters are designed for 25% Head Space4 butterfly valves, outlet, racking arm, cip, blowoff (3 on 3.5bbl, no dedicated blow-off)Leveling FeetThe Conical FermenterIf you've ever stepped into a brewery that has its operation on display, you've likely witnesseda towering conical fermenter. They are impressively beautiful, and most importantly, they're extremely effective at fermenting beer. These works-of-art come in stainless steel and plastic constructs. We also offer much larger professional grade conical fermenters, up to 60 bbl sizes!The conical fermenters are generally cylindrical at the top and fall into a cone (conical) shape at the bottom. The shape allows for a valve at the bottom for the removal of sediment without removing the wort. The conical fermenter can also be used for both the primary and secondary fermenting processes, as well as the aging functions. This greatly increases space conservation and saves a tremendous amount of time, especially if you're a frequent brewer. Some conical fermenters have options for temperature control, and they are able to withstand much more pressure than their carboy counterparts.Conical Fermenter Pros:Allow the entire fermentation process to take place in a single fermenter (no secondary needed for certain batches)Stainless steel is easy to clean and can last a lifetimeFermentation is the process by which yeast converts the glucose in the wort toethyl alcoholandcarbon dioxide gas-- giving the beer both its alcohol content and its carbonation. To begin the fermentation process, the cooled wort is transferred into a fermentation vessel to which the yeast has already been added. If the beer being made is an ale, the wort will be maintained at a constant temperature of 68 F (20 C) for about two weeks. If the beer is a lager, the temperature will be maintained at 48 F (9 C) for about six weeks. Since fermentation produces a substantial amount of heat, the tanks must be cooled constantly to maintain the proper temperature.These fermentation tanks hold more than 2,400 gallons (9,085 L), which means that it takes four batches of wort to fill one tank. Since fermentation takes at least two weeks, the capacity of the brewery is limited by how many tanks they have.Top Manway or Side Shadow less ManwayRacking Port with Tri-Clover Butterfly ValveDischarge Port with Tri-Clover Butterfly Valve2 Tri-Clover Outlets with Butterfly ValvesCIP Arm and Spray BallSample ValvePressure GaugeSafety ValveThermowell with Tank Thermometer Whether your in need of additional Fermenters or Bright Tanks for your existing brewery, or need an entire Brewhouse we have you covered. We can have any tank custom built to your specific size and style requirements. Copper Cladding is available on any fermenter, bright tank, mash tun/ brew kettle, lauter tun/ whirlpool etc.• Dual zone dimple cooling jackets (3 or more on larger tanks)• Interior shell: 304 stainless steel, thickness 3mm /11 gauge• Cooling jacket: 304 stainless steel, thickness 2mm /14 gauge• Exterior shell: 304 stainless steel, thickness 2mm /14 gauge• 80mm Polyurethane insulation• Interior surface to finish pickled and passivated• Exterior surface to brushed, #4 finish• 580x480mm Side manway, shadowless• Dry hop inlet at top;• Accessories:Sample Valve x1;Pressure relief/vacuum valve x1;Temp. sensor / thermometer x1;Rotating racking arm with butterfly valve x1;Bottom outlet with butterfly valve x1;Spraying Ball with down tube x1;Stainless pipe legs with adjustable footpads x4;Effective volume:200L-10000LInner container: SUS304,Thickness 3mm, 2B finished.Outer container: SUS304, thickness 2mm, Grind arenaceous.Shell jacket: SUS304, thickness 1.5mm.Insulation Material: polyurethane, thickness: 80mm.Ribbon polished for the welded place.Conical top/ Cylinder/ conical bottom/ shell jacket(one or two sections) / bottom jacket / insulation both on shell and bottom / with adjustable legs.Connections:level interface/ steam import and Export/ Pt100 interface/ top manhole / respirator/ Inlet/ Outlet.When the wort is first added to the yeast, the specific gravity of the mixture is measured. Later, the specific gravity may be measured again to determine how much alcohol is in the beer, and to know when to stop the fermentation.The fermenter is sealed off from the air except for a long narrow vent pipe, which allows carbon dioxide to escape from the fermenter. Since there is a constant flow of CO2 through the pipe, outside air is prevented from entering the fermenter, which reduces the threat of contamination by stray yeasts.When fermentation is nearly complete, most of the yeast will settle to the bottom of the fermenter. The bottom of the fermenter is cone shaped, which makes it easy to capture and remove the yeast, which is saved and used in the next batch of beer. The yeast can be reused a number of times before it needs to be replaced. It is replaced when it has mutated and produces a different taste -- remember, commercial brewing is all about consistency.While fermentation is still happening, and when the specificgravityhas reached a predetermined level, the carbon dioxide vent tube is capped. Now the vessel is sealed; so as fermentation continues, pressure builds as CO2 continues to be produced. This is how the beer gets most of its carbonation, and the rest will be added manually later in the process. From this point on, the beer will remain under pressure (except for a short time during bottling).When fermentation has finished, the beer is cooled to about 32 F (0 C). This helps the remaining yeast settle to the bottom of the fermenter, along with other undesirable proteins that come out of solution at this lower temperature.Now that most of the solids have settled to the bottom, the beer is slowly pumped from the fermenter and filtered to remove any remaining solids. From the filter, the beer goes into another tank, called abright beer tank. This is its last stop before bottling or kegging. Here, the level of carbon dioxide is adjusted by bubbling a little extra CO2 into the beer through a porous stone.NameCapacityQtyDetailsGrain MillThe output is changeable1 setDoulbe roller, adjustable mill degree, stainless steel,Votage:adjustableMashSystem200-5000L according to your requirement1 setMaterial:SUS304,316 or red copperInner thickness:3mmOuter tank thickness:2mmSurface:Mirror polished Ra≤0.5 or 0.4Volume: 20% extra headspaceHeating method:Electric for small capacity and steam for large capacityIncluding valves, spray ball, glass manhole, washing pipeline,PT100 tempreture sensor, Siemens motors.Plasma cutting sieve plate:gap width ≤0.9mmStainless SteelHot Liquor Tank200-5000L according to your requirement1 setMaterial:SUS304,316 or red copperInner thickness:3mmOuter tank thickness:2mmSurface:Mirror polished Ra≤0.5 or 0.4Volume: 20% extra headspaceWort Pump1-10T/h1 setSimens motor, voltage:adjustable;delivery lift:24m;inlet:φ38,outlet:φ32PipelineSUS3041 setMaterial:SUS304 stainless steelmirror polishedWorking platformSUS3041 setAccroding to your brewery layoutSUS304 Stainless SteelPlate heat exchanger1-20m^21 setStainless steel SUS304Double guide cooling process with four stagesdesign pressure:1.25MpaFermentation Tank200-5000L according to your requirement1 setMaterial:SUS304,316 or red copperTank thickness:inner tank:3mmouter tank:2mmInsulation:polyurethane 80mmPreasure:0.2MpaTop/side manhole(according to your requirement)Accessories:pipeline,spray ball,preasure relief valve,sample valve,hops port,PT100 sensorBright(Brite)Beer Tank200-5000L according to your requirement1 setMaterial:SUS304Tank thickness:inner:3mm outer:2mmGlycol Ice Water Tank200-5000L according to your requirement1setmaterial:SUS304Tank thickness:inner:3mm outer:2mmCIP Cleaning systemadjustable capacity1 setsterilization tankalkali liquor tankAccessories Advantages:1. Complete and new accessories.2. All kinds of our accessories adopt first-class brand products.3. All the parts are long life, high performance, high-quality, low-loss.4. Stainless steel fittings materials are all adopt SUS304/316, applicable beer equipment to ensure the safety of food grade.5. All the electrical accessories reach CE export standards.6 .Each accessory roles in the whole equipment system, supporting reliable.7. Stable quality, superior performance, strict quality control.Pre-serviceOur market team can serve you in 24 hours, so please feel free to contact at your convinent.Our dedicated engineers can supply 2D drawing for you if you needed.If you need to inspect our factory, we can book the hotel and make the invitation letter for you.Our market team with our engineer with more than 20 years experiences together can satisfy you with any technology problem;Customize machine can be offered(voltage,material,dimension,heating source and so on)